Cometic Complete Gasket Kit for 91-03 XL 1200

Experience unparalleled engine reliability and sealing performance with the Cometic Complete Gasket Kit for 91-03 XL 1200. This premium kit is engineered using extreme sealing technology, ensuring every component meets the highest standards for your Harley-Davidson Sportster.

Description

The Cometic Complete Gasket Kit, MPN 09340806, is meticulously designed to provide an impenetrable seal for your 1991-2003 Harley-Davidson Sportster XL 1200. This comprehensive kit includes every gasket required for a full engine rebuild, from the cylinder heads down to the covers, ensuring a perfect fit and optimal performance. Each gasket is crafted from the finest materials tailored to its specific application, guaranteeing maximum durability and resistance to the harsh conditions within your engine.

Key components include Multi-Layer Steel (MLS) head gaskets, renowned for their superior sealing capabilities under high pressures and temperatures, preventing leaks and maintaining consistent compression for your 1200cc engine with a 3.500" bore. The steel Viton®-coated base gaskets offer exceptional chemical resistance and sealing integrity, while the blue Viton valve stem seals ensure oil control and longevity. For the exhaust system, Aluminum Foam Material (AFM) race-style exhaust gaskets provide robust sealing, critical for high-performance applications. With a precise thickness of 1.02 mm (0.040"), these gaskets ensure proper engine assembly and reliable operation, making this kit an essential upgrade for any serious XL 1200 owner looking for extreme sealing technology and peace of mind.

Features & Highlights

• Extreme Sealing Technology: Each gasket is specifically engineered with the best possible material for its intended application, providing unmatched sealing integrity and preventing leaks across your entire engine.
• Multi-Layer Steel (MLS) Head Gaskets: Designed for superior performance, these head gaskets ensure robust sealing under extreme temperatures and pressures, maintaining optimal compression for your 91-03 XL 1200 engine.
• Advanced Material Base & Valve Seals: Features steel Viton®-coated base gaskets for exceptional chemical resistance and durability, complemented by blue Viton valve stem seals to effectively control oil consumption and extend valve train life.
• High-Performance Exhaust Gaskets: Includes Aluminum Foam Material (AFM) race-style exhaust gaskets, offering a resilient and leak-free seal for your exhaust system, even in demanding riding conditions.
• Comprehensive Engine Rebuild Kit: This complete kit provides all necessary motor gaskets, plus primary, derby, and inspection cover gaskets (where applicable), streamlining your rebuild process and ensuring every seal is fresh.
• Precision Fitment & Quality: Specifically engineered for 1991-2003 Harley-Davidson Sportster XL 1200 models with a 3.500" bore, ensuring a perfect fit and reliable performance, proudly Made in the USA.

Technical Specifications

• Product Name: Gasket Kit
• Type: Complete Engine Gasket Kit
• Fitment: 1991-2003 Harley-Davidson Sportster XL 1200
• Bore Size: 3.500"
• Thickness: 1.02 mm (0.040")
• Material: Multi-Layer Steel (MLS), Steel Viton®-Coated, Blue Viton, Aluminum Foam Material (AFM)
• Units: Kit
• Made In: USA
• Vendor Part Number: C9758F
• MPN/SKU: 09340806